Sunday, October 18, 2009

The Perils of Complexity

The LA Times follows-up on the "runaway-car" crash in San Diego on Aug. 28th and subsequent recall by Toyota:
One remedy being considered by Toyota implicitly acknowledges what critics have been saying for almost 10 years: that the company's highly computerized engine control system lacks a fail-safe mechanism that can quickly extinguish sudden acceleration events, whether they are caused by floor mats, driver errors or even unknown defects in the electronic control system, as alleged in some lawsuits.

Reports of sudden acceleration in Toyota vehicles has resulted in nine federal inquiries and investigations since 2000, two of which determined that there were improperly positioned floor mats. Another found a loose part in Sienna minivans, and yet another probe remains open. The rest were dismissed with no findings of equipment problems.
This appears to be a case where many factors could have contributed to the loss of control by the veteran California Highway Patrol Officer, "who was trained in emergency and high-speed driving as a 19-year CHP veteran". Per the article:
  1. The Lexus ES 350 was a loaner, and a perhaps different model than the driver was used to
  2. The car has a keyless ignition, requiring holding the Start button for >3 seconds to turn it off in an emergency (not easy if you're holding the steering wheel for dear life!)
  3. That model has a rather complex gear-shift, so finding Neutral is hard
  4. At full throttle, the power-assist on the brakes disappears, so up to 225# of pressure on the pedal would be required to stop the vehicle
So Toyota's dealing with poor human-factors engineering for emergency situations coupled with undesirable system behavior under certain circumstances. Not good.

It almost makes me want to find and restore a 60's vintage car designed before the advent of microprocessors in car engines!

(h/t Lucianne.com)

3 Comments:

At October 19, 2009 8:28 PM , Blogger robbauer1 said...

Now, just imagine building "Drive-by-wire" systems for cars, where the steering wheel is replaced by one or more joysticks... No thank you!

It's hard enough now to control a car when the power steering goes out, but consider how much force you'd have to apply with a joystick to steer, assuming they even left you with a mechanical connection as a backup. (Doubtful...) You still need steering control even if you're just coasting to a stop after a major systems failure. Even a cursory FMEA will tell you that you can't afford to do this.

Yet the auto manufacturers continue to experiment with this concept.
http://www.snopes.com/photos/automobiles/newmercedes.asp

And now we are also seeing failures in electronic throttle controls, not just accelerator pedals getting stuck on mats or linkages breaking. Sounds like along with the push-button start buttons we'll have to mandate an Emergency-Stop button, as I had in all the electric vehicles I worked on back in the 70's and 80's.

Rob

 
At October 21, 2009 9:13 PM , Blogger Kate said...

And then there was the episode one winter with my Infiniti G20. Occasionally I'd start the car and the transmission would be stuck in 2nd (reverse worked okay). Stopping the engine and restarting usually cleared the symptom. It happened more often as the weather got colder.

The dealer was clueless because the engine computer didn't register a problem. Turns out I needed a new battery. Haven't had the problem since!

Kate

 
At February 15, 2010 12:33 AM , Blogger robbauer1 said...

You know corporate idiocy is hitting new heights when one of the top software/hardware engineers on the planet, Steve Wozniac, tried to tell Toyota that it's not only a software problem, but it's repeatable! He can show them! AND they don't bother to listen!

He had to take it to the National news services to get it noticed.

http://news.yahoo.com/s/afp/20100203/bs_afp/usjapanautotoyotarecallapple

 

Post a Comment

Links to this post:

Create a Link

<< Home